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June 04, 2013 02:00 AM

Ford recalls more than 465,000 vehicles

Crain News Service
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    (Ford Motor Co. photo)
    The latest Ford recall includes more than 122,600 2013 Ford Fusions.

    By Adam Rubenfire, Crain News Service

    DETROIT (June 4, 2013) — Ford Motor Co. said it is recalling more than 465,000 vehicles in several popular models — including the 2013 Ford Fusion sedan — after discovering problems with fuel delivery modules, engine block heaters and missing steering gear parts.

    A Ford spokeswoman said June 3 that three different recalls for several of its best-selling cars were sent to the National Highway Traffic Safety Administration (NHTSA) last week. The biggest recall affects about 465,000 vehicles.

    The 2013 Ford Explorer SUV, Taurus sedan, Flex crossover, Fusion sedan, Police Interceptor Utility and Police Interceptor Sedan; and the 2013 Lincoln MKS sedan, MKT crossover, and MKZ sedan are all being recalled because a fuel delivery module in the vehicles' fuel tanks may leak, representing a fire risk. Customers affected by the defect may smell a fuel odor or observe leaks.

    (Crain News Service photo)

    Ford said it had received 600 complaints about the leaks since March 31 but said it has not received reports of any fires, accidents or injuries as a result. The recall affects about 465,000 vehicles throughout the world.

    Here's how the recall breaks down by model:

    • Explorer: 190,896

    • Taurus: 79,567

    • Flex: 27,574

    • Fusion: 122,638

    • Police Interceptor Utility: 8,384

    • Police Interceptor Sedan: 11,517

    • MKS: 13,381

    • MKT: 6,599

    • MKZ: 5,512

    The geographical breakdown is:

    • 389,151 vehicles in the U.S.;

    • 23,420 in Canada;

    • 7,563 in Mexico; and

    • More than 45,000 in Europe, South America, Asia Pacific, Africa and elsewhere.

    Ford also is recalling 500 of the 2013 Lincoln MKZ sedans—107 in the U.S. and 393 in Canada—that are equipped with engine block heaters. The company said insulation on the heaters' 120-volt electrical cords may crack in subzero temperatures, exposing electrical wire. According to Ford, the defect could cause corrosion or shock individuals who handle the heaters, though it has received no reports of either problem occurring in the field.

    MKZ problems

    The launch of the 2013 MKZ was delayed about four months while Lincoln sorted out quality glitches at Ford's factory in Hermosillo, Mexico. Some MKZs were shipped to Ford's assembly plant in Flat Rock, Mich., for quality inspections and repairs during the winter.

    The delays angered some auto dealers, who said they received conflicting explanations from Lincoln, resulting in lost credibility and lost orders from customers. Lincoln executives insisted that they didn't want to ship vehicles until all quality problems were sorted out.

    Ford also is recalling 23 of the 2013 Fusion sedans for faulty steering gears. Drivers of those vehicles may experience impaired steering or loss of steering control because the cars may have been manufactured without an internal retaining clip, a part that often holds two parts of a vehicle's assembly together. The cars were built at the Hermosillo plant between April 19 and 23, 2013.

    The company said 20 of the affected Fusions are in the U.S., one is in Canada, and two are in Mexico. Ford said five of the 20 in the U.S. have already been repaired.

    Previous recalls

    The 2013 Fusion—Ford's best-selling car in the U.S. so far this year—was the subject of two recalls in late 2012, one for faulty headlamps and one for coolant system leaks. The latter recall also included the 2013 Escape.

    Ford said June 3 it sold 136,833 Fusions in the U.S. market through May, a 22 percent gain over the same five months of 2012.

    This is also not the first time a problem has been reported with the 2013 Explorer's fuel tank. The Explorer, along with the Taurus and Lincoln MKS, were recalled in March for faulty sealing on side of the tanks.

    The latest recalls were not posted on NHTSA's Web site as of Monday morning. The Detroit News reported the recalls on Friday.

    Reporter Bradford Wernle contributed to this report, which appeared in Automotive News, a Detroit-based sister publication of Tire Business.

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    Do you have an opinion about this story? Do you have some thoughts you'd like to share with our readers? Tire Business would love to hear from you. Email your letter to Editor Don Detore at [email protected].

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